IBC/Tote Tank Mixers & Agitators
Efficient Mixing for Industrial Applications
IBC/Tote Mixers
An Intermediate Bulk Container (IBC), also known as a “Tote Tank,” is a reusable industrial container used for transporting and storing liquids, chemicals, solvents, and a wide variety of other products. IBC Mixers are heavy-duty industrial mixers designed specifically to work with standard plastic IBCs with a metal frame and screw-on cap.
Why Choose US Mixers?
Our mixers are engineered to thoroughly mix any product that has settled or needs to be resuspended. By restoring the product to its desired consistency, IBC mixers allow safe storage, transport, and handling without compromising quality.
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Key Features of Our IBC Mixers:
- Lightweight stainless-steel bridge mounted directly onto the IBC frame, secured with quick-action toggle clamps.
- Standard forklift brackets and lifting strap for easy handling.
- Electric mixers include a prewired overload protection Safety Interlock Switch.
- Factory-wired and fully tested for safe operation.
Variety to Suit Your Needs
US Mixers offers a range of models optimized for different products and viscosities:
- Electric mixers: Gear-driven, fixed-speed options available in single-phase or three-phase motors; variable-speed models also offered.
- Pneumatic mixers: Ideal for hazardous environments, featuring an exhaust muffler and flow control valve to adjust motor speed safely.
Applications Across Industries
IBC mixers are versatile and widely used across multiple industries for a variety of liquids, including:
- Paints and varnishes
- Dyestuffs and pigments
- Food and beverage products
- Inks
- Drilling muds and fluids
- Chemicals and adhesives
- Water treatment chemicals & flocculants
- Cosmetics
- Slurries
Whether you’re storing, transporting, or processing liquids, US Mixers provides reliable, efficient solutions to keep your products in perfect condition.
Our Mixers can come equipped with various options for your consideration. Please speak to a member of our team to learn more:
Options
- Fork lift frame
- Powder Hopper
- Liquid Inlet connections
- Variable Speed Drive
- Polypropylene or PVDF shaft and E-400 folding Impeller
- High efficiency silencer – for Air motor
All Tote Tank/IBC mixers supplied by USA Mixers are built in the USA.
Tote tank mixers for quick suspension of product that has settled during storage or after being transported to site.
US Mixer’s distinctive range of Tote tank mixers/agitators with folding impellers mount directly onto industry-standard plastic Tote tanks or IBC’s. The folding impeller has been designed to fit through a standard 6” screw cap opening for quick suspension of product that has settled during storage or after being transported to a destination.
Tote tank mixers provide an economic solution for products that need to be mixed before use. Using the tote tank as a mixing vessel allows for consistent quality of product and savings on transfer and cleaning time.
INDUSTRIAL APPLICATIONS
Types of industries that use product supplied in Tote tanks which often require mixing in order to achieve consistent quality and performance:
- Paint and varnish
- Chemical Industries
- Dyestuffs and pigments
- Adhesives
- Food and beverage
- Water treatment chemicals & flocculants
- Inks
- Cosmetics industry
- Drilling Muds and Fluids
- Slurries
Folding impellers by US Mixers have been specifically designed for blending viscous liquids or suspending settled solids in Tote tanks
TECHNICAL SPECIFICATIONS
Electric motor drive is standard on all Tote Tank Mixers with an optional air motor drive available for use in hazardous environments. Mixers that are Explosion Proof are also available.
A lightweight stainless steel bridge is standard on all Tote Tank Mixers. It is designed to support the mixer drive when mounted directly onto the tank frame and is secured in place with quick-action toggle clamps.
An Eyebolt is standard with all mixers for lifting with a hoist. An optional module for lifting with a forklift is available.
ELECTRIC MOTORS
All mixers provided by US Mixers come standard with energy-efficient electric motors and are available either as fixed speed or with integral electronic variable speed (ESV).
Standard voltage and frequency:
208/230/460v three phase 60Hz
240V single phase 60 Hz
120v single phase 60Hz (on restricted models)
Electric drives for use in a safe area are supplied factory wired and ready for use, and include a DOL starter with overload protection, safety switch, and an appliance plug.
A safety interlock is integrated into the mixer support bridge and wired to the motor control circuit to prevent the mixer from being started when not mounted on a Tote tank.
AIR MOTORS
Air (Pneumatic) motors regulate the motor speed with a flow control valve help reduce noise with an exhaust muffler. Each Tote Tank mixer comes standard with an air drive Tote tank mixer datasheet for estimated air consumption graphs and operating pressures.
GEARBOX
Gear drives use FDA class H1 food grade synthetic lubricant which allows use in a safe area.
SHAFT AND IMPELLERS
US Mixers unique folding impeller has been designed specifically for use on industry-standard
Tote tanks with a 6” screw cap. The impellers are manufactured in several diameters to provide efficient and effective mixing for a wide range of products.
Wetted parts are manufactured using 316 stainless steel. Alternative materials are available for more corrosive applications.
CONTAINER
US Mixers Tote tank/IBC mixers are designed for use on industry-standard 220/275 gal plastic Tote tank with metal outer frame and 6” screw cap, also referred to as Tote tanks, and are suitable for most container types.
MIXING AND SELECTION
The following tables provide a general selection guide application for products with a viscosity over
4,000cP. Dual impellers are normally offered to ensure a suitable top-to-bottom turnover in the vessel.
US Mixers engineers will be pleased to advise you on the most suitable mixer for your specific application.
INQUIRIES/ORDERING
Please mention the mixing application, the specific gravity and viscosity which will allow our engineers to recommend a suitable mixer and impeller for your application.
| Viscosity cP | Mixer Model | Driver Type |
|---|---|---|
| 1 - 5000 |
LBC-100 LBC-100A |
Gear - Electric Gear - Pnuematic |
| 5000 - 15000 |
LBC-200 LBC-200A |
Gear - Electric Gear - Pnuematic |